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HP5430A 18GHz微波计数器维修+测试 / Microwave Counter Repair+Testing

这其实是2019年11月完成的事情,当时拍了一些照片记录,不过因为拍摄环境限制拍得不是很好,就没发出来。最近本科快毕业了,在考虑离开学校的事情,整理了一下自己在学校外租的,专门用来当实验室(事实上更像是仓库)的出租屋。这台仪器作为所有收集到的仪器中个人最喜欢的一台,作为一个纪念,还是发出来了。 HP5430A是HP Journal 1973年第4期的封面产品,这是一款量程覆盖10Hz~18GHz(加选件后可进一步提升至23GHz)的采样式微波计数器。和同期推出的,搭配180系列示波器使用的采样头一样,这台仪器的核心是HP在当时刚开发出来的20GHz采样模块。 实现18GHz的测量并非难事:使用一些微波技巧和当时速度已经足够快的射频二极管,通过混频的方式就可以将高频挪到低频。但是这样做的问题很明显:一个混频器+本振+相关的滤波器只能实现窄带测量,所谓窄带,在当时来说就是300MHz的量级。如果希望测量10Hz~18GHz这样广的频率范围,使用混频方式的成本和制造难度是超高的,只有在频谱仪这类“通用仪器”中才会采用。对于计数器这种需求略有不同的专用产品而言,HP采用了一种基于采样,也就是频域卷积的解决方案,大幅降低了成本。将简单来说:该仪器在工作时,利用采样过程导致的混叠,将微波信号“折叠”到低频,再用普通计数器计数,再去反推原频率。该仪器采用了一个巧妙的方式实现了折叠次数的判断,具体实现方式可以阅读这一期HPJ,Youtube上也有几个视频中有讲解。 作为当时HP微波产品线毋庸置疑的高端产品,这台仪器的售价达到了1973年的$5900,换算到今天就是2019年的$34428.58,约24万RMB。因为当时做高频ESD防护和高频信号限幅很困难,这台仪器的输入保护远远没有现代射频仪器那样完善,真正实现了摸下就死——指现实中的。以至于机器的上面贴了一块金属铭牌,特别强调:“警告:向50Ω输入端输入大于+30dbm(1W,7.07Vrms)的信号将造成严重,且维修费用高昂的损坏”。 温馨提示 因为以上的这些原因,购买前我非常犹豫。这台仪器已知有相当多的故障,前端,也就是价值最高的部分好坏未知。最后还是看在它有辉光管显示屏的份上,付了一大笔运费把它买下了。想着:如果实在没救了,改造成一个超重的辉光钟也不是不行。 首次通电 收到机器,检查变压器设置没问题之后通电测试,状态就和卖家...

WACOM Graphire Drawing Tablet Reverse Engineering

 WACOM ET-0405 is one of the few non-ASIC-based tablets released by WACOM, meaning that their RF receiving signal chain is built with discrete opamps and passives. The pen still has an ASIC. This post contains enough information for you to make your own.

WACOM ET-0405 Tablet


Resources:

Patents:

US4878553, US4999461, US5028745: A general description of WACOM's analog passive-LC tablet design. It contains the block diagram, waveforms, and a general description of the operation.

US5644108US5679930, US5600105: Detailed description of the ASIC-based pen, including detailed schematics, waveforms

You can find more of those patent stuff online:


FCC:

You can find a huge amount of stuff on the FCC website, including internal photos, schematics, and more. Curiously, the model is licensed under Universal Scientific Industrial Co., Ltd. instead of WACOM Co., Ltd.

Entry: https://fccid.io/IXMET-0405

You can find the original schematic of the mouse, the pen, and the tablet there.

PCB Scans:

I did a 600dpi scan of the PCB myself: 

https://drive.google.com/drive/folders/1vGHHMH9WkavLYoCPT2HWrooUTZOjV1wc

Circuit Analysis:

Signal Chain:

I won't show the schematic here due to copyright reasons. 
IC4 74HC126 serves as the negative power rail generator and RF stimulus.  The RF signal chain starts from IC2B and eventually goes into the ADC input of the microcontroller. My understanding of the signal chain is this:
Tablet Receiver Signal Chain

Theory of Operation:

You can learn how this circuit helps detect the pen position by reading patents (which is, unfortunately, extremely verbose). The first few patents (US4878553) discuss an analog drawing tablet with no ASIC in pens. I think WACOM used those in some of their early models and, curiously, most licensed products (aka WACOM "EWR"). I will talk about the passive EWR technology in the next post.

Starting from the 1990s, WACOM started putting ASIC chips into their pens. This is very powerful because it decouples position detection and pressure detection into two time-isolated channels (i.e. time-domain multiplexing), enabling a much better signal quality in an era where microprocessors are barely able to do complex computations.
The ASIC pen patent went to great lengths to describe an analog transmission system, where the pen samples the data and transmits it back to the tablet using phase-shift modulation. I believe this method has never materialized, as this model uses a digital transmission system.

Captured Data at the Integrator's Output
The aforementioned receiver circuit is basically a very sensitive FSK/PSK detector. From the pen's side the ASIC toggles the capacitance in an LC resonator to slightly shift the resonance frequency, and the tablet is able to detect this minute difference and translate it into a digital readout.

The waveform captured shows 4 distinct segments. I will go over them one by one.

1. Synchronization / Charge-up
The pen needs to know when to transmit and when not to. I think this segment is intended to synchronize and provide power to the pen.

2. Positioning
Next, the tablet started scanning the X and Y coils individually. The peak indicates the location of the pen. It's possible to enhance the resolution by interpolating the curve.
Note that the scanned coils are from a small portion near the pen tip over the entire tablet. The gist is that human hands cannot move instantly, so once the pen position is known, it's unlikely for the user to remove the pen from a small region near the pen tip in 1 frame of time. So WACOM implemented this optimization to lock on to the pen's position and look at the few coils near the pen tip to reduce scanning time. 

3. Digital transmission 
Next, the pen transmitted the pressure and button data by toggling an auxiliary C in the LC tank.The position is already determined in the previous segment, so the MUXes can be configured such that the amplitude is always at the maximum.

4. Positioning
Same as above. I think this is done twice in a frame to improve spatial resolution. Also, the positioning info can be used to maximize the amplitude of the following synchronization segment.

Conclusion:

The design of the RF receiver is quite simple and elegant. In the next ten years, the exact circuit was copied to death by a large number of manufacturers. While WACOM moved on with more sophisticated ASIC solutions. The copycats were able to improve the circuit and programming to obtain 8192-level pressure resolution and tilt sensitivity, without ASIC-based pens! In the next post, I will examine the circuit and firmware design of such a product.




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